Faster tolerance analysis. Smarter optimization.

The only Tolerance Software focused on optimization rather than just analysis so that you gain speed and quality by simplification.


Setup tolerances automatically, validate results with built‑in sanity checks, and handle complex calculation sets without the complexity.


RD8 Software is developed on intel from +800 optimized mechanical designs.

ZERO ERRORS - no wrong assumptions...

...the RD8 Path Finder builds and sanity checks your paths.

+50% reduction of costly tolerances...

...RD8 scans your CAD with instant optimization points.

6X FASTER than complex spreadsheets...

...and other solutions. Smart and easy to use.

95% of profit is based on the 'Design Quality' - not manufacturing.

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Trusted by engineering teams building high‑performance mechanical products

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Automated Tolerance Setup
and Sanity Checker

RD8 is designed to be used from day 1 of the design process. The integrated iteration feature maintains and refines tolerance analysis throughout a project.

Automated Set Up
The RD8 Path Finder identifies the tolerance path(s) and makes it quick and easy to setup stacks.

Sanity Checker

Helps you identify if calculations are wrong or overcomplicated.

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Analyze Faster.
Optimize Smarter.

Quick analysis together with emphasis on optimization.

Get Monte Carlo Results in seconds - not hours
Monte Carlo Simulations, Sensitivity Analysis, Draft Mode, Tolerance Lookup, and much more.

Interface Optimization Engine
RD8 automatically x-rays and evaluate your CAD assembly to reveal simplification options.
Comparison of two mechanical parts with highlighted areas showing different kinematic indexes, one with orange and the other gray with green highlights, accompanied by a kinematic index scale marked at 5.

Complex Calculations Sets
– Made Easy.

A friendly user interface that makes it simple to handle a lot of complex calculations.

- Always up-to-date overview of all calculations in a project.
- Built for collaboration
- Full documentation history and traceability
- 'What if' analysis
- Parameter database

...and much more
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Takes 3 min - 15 Questions - Get Instant Results

RD8 Webinars

Check out our next live Webinar to take a closer look at our products, features, and more!

Next on the menu:
RD8 Software Demo: Catch Assembly Problems in Week 2 - Not in month 8  

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Tolerance analysis Software for Faster, Better Mechanical Designs

+50% of Tolerance
Stacks are of Poor Quality

We see approximately 5 overconstraints per mechanical interface causing poor quality of impacted tolerance stacks. These designs can be dramatically improved by use of RD8.

Furthermore RD8 can be used very early in the design process - yielding design confidence from day 1 where other systems rely on a complete CAD model.

+50% Reduction
of Critical Tolerances

In more than 50% of cases we see a potential +50% reduction of GD&T modifiers, number dimensions, and relaxation of tight tolerances.

No other tools are able to spot overconstraints and highlight them based on the actual CAD geometry instead of manual constraints.

6X Faster
than Complex Tools

We see customers do analysis in 30 min, which normally takes 180 minutes in complex software applications.

We see a 3-10X increase in speed compared to Excel depending on stack-complexity. In some cases a +100X increase if you include lost work in Excel.

Tolerance analysis with focus on optimization - not just documentation.

Assisted Setup

Import CAD model and let RD8 map out all relations between parts.

Set-up and document the stack with the World's First Path Finder.

Let RD8 sanity check if your stack is without errors.

Analyse and Optimise

Software interface displaying a 3D model of an assembly with colored parts and an auto-detect paths tool panel on the right.Screen capture of RD8 software showing tolerance parameters table, Monte Carlo simulation results with a bell curve, and a 3D CAD model of a component with pins.CAD software interface displaying engineering calculations and a 3D model of an espresso machine.

Detail and document your analysis - 1D, 2D, 3D, or non-linear stacks - based on parameters lists, smart lookups, and GD&T/GPS notation.

Analyse your calculations by 'Worst Case', RSS, 'Statistical' and 'Monte Carlo Simulations'. Perform sensitivity analysis, and test different scenarios.

Checks for overconstraints and geometry optimization points by RD8 Interface Analysis

Manage all your calculations from a user-friendly interface where everything is up-to-date and documented.

Test ideas or scenarios with 'What if'-analysis.

Trace progress throughout the development with collaboration- and iteration features.

Complexity Made Easy

Purpose-Built Tolerance analysis software for mechanical Engineers

The RD8 Tolerance Stack-Up and Optimization Software helps mechanical engineering teams bring tolerance analysis into daily development workflows to handle variation.

Purpose‑built for mechanical designers to handle simple and complex assemblies. RD8 delivers predictable, traceable, and repeatable calculations without the limits of spreadsheets or ad‑hoc processes.

Dimensional management by tolerance analysis, simulation of variation and optimization of CAD geometry is the key for functional performance and product quality.

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Replace Excel-Based Tolerance Analysis with a Scalable Tolerance Analysis Tools

While Excel is often used for tolerance analysis, it introduces risk, inefficiency, and scaling issues as products and assemblies grow more complex.

While spreadsheets are very flexible  - they can also be the root cause misaligned work.

Advantages of using a dedicated tolerance analysis tool:

All In One Place
Skip tedious worfklows in-and-out of apps. Screenshot in CAD, illustration in Power Point, stack-up calculations in Excel. Where is the mother illustration? Where is the matching assembly file? Which is the latest?
Stable and Always Up-to-date
Tired of spreadsheets that break, freeze/white screen, become inconsistent, are hard to update, cannot support multi-user access when macros are present, broken links, broken references, malfunction when calculations cells are deleted, sheet is broken if a line is inserted... the list goes on...
No Technical Limitations
Tired of Excels limitations? Not possible to do assymetric tolerences, Monte Carlo Simulations run slow, not able to run sensitivity studies, cannot see who did the last edit, ...
Excel spreadsheet displaying a Monte Carlo simulation histogram of A_needed with frequency bars and a data table showing design parameters, statistical values, and defect rates.

Explore core capabilities of RD8 Tolerance Analysis Software

RD8 tolerance analysis software provides automatic stack-up detection and analysis,  parameter sync and easy collaboration to help mechanical engineers create better mechanical designs in shorter time.

Easy to Use - Everyday

Keep the Overview

Smart Assisted Workflows

Multi-user Collaboration and Version Control

Smart Quality Checks

From 3D Problems to Simplified 2D Stacks

Remove the Most Expensive GD&T/GPS Modifiers

Designed for engineers working on Must-not-fail products

Robust engineering software tailored for design teams with a focus on ‘must-not-fail product’ in high volume production in competitive sectors.

Based on Robust Design philosophy - to achieve Quality by Design (and not only relying on Quality by Production). Making clever choises up-front impacts 95% of the cost of the product.

Early risk detections and course corrections
Optimized 'total cost' for the product
Designed for predictablity and reliabilty
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Tolerance Analysis Software for different engineering environments

RD8 is designed to cater and adapt to different engineering environments, product complexities, and organizational maturity levels.

Tolerance Analysis for Industrial- and Consumer Products

Suited for companies with high volume, quality demands and a constant focus on cost and new innovation.

Engineering software interface showing a parameter list with nominal, upper and lower tolerance values on the left and a detailed colored CAD model of a mechanical lever mechanism on the right.

Tolerance Analysis for Automotive

Coordination between many stakeholders. OEMs, Tier 1, Tier 2, Tier 3.

Competion is fearce.
High requirements to be most competivite in three dimensions: quality, delivery and cost.

Software interface showing a table of engineering calculations with status indicators, parameters, tags, parts, and degrees of freedom on the left; a 3D CAD model with color-coded components is displayed on the right.

Tolerance Analysis for Life Science: Drug Delivery Devices/Autoinjectors and Medical Devices

Where failure is not an option.

Quality is key.
Documentation and design history is mandatory.
Failures are not an option.

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Why engineers move from Excel to RD8 Tolerance Analysis software

Enginners choose RD8 due to simplicity and yet it's very advanced functions.

It is the natural step from Excel - bringing all the flexibiilty from Excel: quick edits and tabular form, thus storing, managing and maintaining it in secure, professional and limitless environment.

Ensuring teams are always working on the latest and greatest.
Ensuring that analysis is of consistent quality: same format, same notations, same style.
Making sure data is not lost and rework is needed.
Making sure the teams can execute the needed tasks in short time. Speed and functionality incomparable to Excel.
Ensuring confidence in calculations and eliminating user/sheet limitations/errors.
RD8 users rely on unique quality ensuring features - revealing complex issues that a spreadsheet cannot do.
RD8 gives unique instant insights when different scenarios should be compared and/or simualted - e.g. if a part is out of specification - can it be used? What is the consequese? RD8 gives answers in seconds.
Ensuring that sheets and know-how is not tied to single tool individuals who has written and maintained the VBA code.
Ensuring traceability - who did what and when.
User interface displaying five airflow paths between parts AIR_VENT_FRAME and CENTER_REAR_WING with a 3D model of the vent frame on the right side.

What can engineering teams achieve with RD8 Tolerance Analysis Software?

Fewer Quality Issues

Improved yield of production, less NC's, less recalls, less warrenty cases.

Faster Developement Cycles

Increased confidrence in desigs. Fewer design loops.

Rock Solid Documention

Captured design desicions and engineering rationales

Team Spirit

Free teams for uncesseary hassle and let them focus their energy on product improcing activities instead of an "updating-nighmare".

Part Cost Reductions

Reduction of part cost by easing technical requirements to the parts (by design)

Total Cost Reduction

Reduction of down stream effects: warrenty costs, assembly cost, supplier selections, QA, reputation cost...

How does RD8 compare to other Tolerance Analysis Software solutions?

RD8 is designed for the many—not the few. Where traditional tolerance analysis tools often require deep specialization, long training cycles, or highly manual workflows, RD8 focuses on making rigorous analysis accessible to every engineer from day 1 of the project. The result is a tool that stays technically precise while remaining fast, intuitive, and usable in everyday development work.
Below is a high‑level view of what sets RD8 apart.

Made to be used from Day 1 of a Project

Automatic Set-up of Stacks

Tolerance Stack Optimization

3D Stack Simplification Features

Quality Check of Ambigious Stacks

Unique Calculation and Product Overview

Interlinked Calculations and Relations

Built for Collaboration

Design Notes and Design Reviews

Built for Speed

Tolerance Analysis Software Supported By Engineering consultancy

RD8 Software is built on the practical experience of engineers who have spent years perfecting tolerance analysis in real projects, ensuring the software reflects how experts actually work.
During onboarding, the same consultants guide your team through models, workflows, and best practices, so you gain a solid and confident foundation from day one. This close link between expert consultancy and software gives users both a proven tool and the guidance needed to apply it effectively.

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HOW TO CHOOSE THE RIGHT TOLERANCE ANALYSIS SOFTWARE

To choose the right Tolerance Analysis Software for your team, follow the steps below.

HOW TO CHOOSE THE RIGHT TOLERANCE ANALYSIS SOFTWARE

To choose the right Tolerance Analysis Software for your team, follow the steps shown here.

1. Evaluate Your Own Readiness

2. Plan the Use Case

3. Engineering Adoption and Support

4. Long-Term Scalability

Frequently asked questions about RD8 software

Below you will find frequently asked questions about Tolerance Analysis Software. If you have any further questions about the RD8 Software and how it can work for you, reach out to us.

Why is Tolerance Analysis Critical in Mechanical Design?

Tolerance analysis is essential for ensuring that parts fit together and function as intended.

It impacts:
• Product functionality - ensuring that the product always work, in all conditions, also when an assembly consists of parts all pushed to their limits of their tolerances
• Cost efficiency - Reduce need for tight tolerances, inspection, reduce scrap, expensive redesigns
• Reliability and quality - Deliver products that meet performance standards consistently

Not performing a proper tolerance stack-up analysis can lead to unplesant surprices, costly to fix downstream. By understanding and applying tolerance stack-up analysis, you can optimize design, improve manufacturability and maintain quality control throughout the product lifecycle.

This task is often postponed late into the design process - then revealing issues that can only be solved by making more precise parts (which is costly, more time consuming, harder to source or keep in control).

Can RD8 Softrware consider friction, pressure, forces, springs?

Yes. RD8 Software can handle all calculations as long as you have a mathematical expression.

Here's a couple of examples of:
- how to do non-linear calculations (how to calculate pressure in an espresso machine):  Tutorial: How to setup a non-linear transfer function - YouTube
- how to calculate dosing accuracy: Episode 4: Parameter Sensitivity and Optimization | How to setup a tolerance stack

Springs, seals, forces can be calculated as well.

Does RD8 Support GD&T-Based Tolerance Stack-Up Analysis?

Yes. RD8 supports GPS and GD&T notation.

How Long Does It Take to Implement RD8 Software?

Typically 1 month.
Onboarding consist of 2x4h online class room training, supported by online training material.
After class room training users are supported for approximately 30 days in 'hypercare' to assist the user to apply the software to their everyday tasks.

Learn more about rd8 software

Let's share viewpoints on next level design quality.

How to achieve predictability in your design
Face global competition in mechanical engineering
Get the mechanical foundation right when developing innovative solutions


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