Tolerance analysis software: Make Stack-Ups and Optimization a Part of Product Design

The RD8 Tolerance Stack-Up and Optimization Software helps mechanical engineering teams bring tolerance analysis into daily development workflows to handle variation.

Purpose‑built for mechanical designers to handle simple and complex assemblies. RD8 delivers predictable, traceable, and repeatable calculations without the limits of spreadsheets or ad‑hoc processes.

Dimensional management by tolerance analysis, simulation of variation and optimization of CAD geometry is the key for functional performance and product quality.

Engineering software interface showing tolerances and kinematics calculations for an espresso machine component alongside a colorful 3D cutaway model of the machine detailing internal parts.
Tolerance stack ups in 1D, 2D, 3D
Linear and non-linear calculations
Tolerance stack optimization by design simplification
Automated stack-up detection
Multiple calculation methods incl. Monte Carlo Simulation
Live collaboration with Engineering Team

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Trusted by engineering teams building high‑performance mechanical products

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Keeping Tolerance Stack-Up Work Alive Sounds Good in Theory - but in Practice, it often Falls Apart

Your team wants a proper tolerance stack-up process, but it’s difficult to maintain and nearly impossible to scale.

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Tolerance stacks are skipped. Hard workflow; tedious in-and-out of apps, copying, sketching, measuring data.
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Spreadsheets break, become inconsistent, are hard to use, and does not support the needed level of detail.
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In a spreadsheet - it is hard to keep work up-to-date, to collaborate and to get an overview.
Flowchart showing stages from Product Planning, Specification and Idea, to Concept, then Detailed Design, followed by Tolerance Analysis and Verification using sophisticated tolerance tools.

Too Late.

Many workflows rely on heavy analysis work which happens too late.

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Sophisticated tolerance analysis can only be done by specialists.
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Tolerance analysis is postponed to the end of the project with unpleasant surprises or a sudden need for extra tight tolerances.
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The sophisticated tolerance analysis tools cannot be used early in design process– requires mature CAD before of any use.

Purpose-Built Tolerance Analysis Software for Mechanical Engineers

Built specifically for mechanical engineers and designers who strives to make Robust Designs (with fewer requirements) rather than spending time on theoretical tolerance math that does only tighten tolerance and is not driving simplicity.

Standard CAD tools, spreadsheets and manual calculations often introduce unnecessary complexity, limited transparency and results that are difficult to validate. RD8 is specifically designed for mechanical engineering workflows where clarity, accuracy and production-readiness are essential.

Make Tolerance Analysis a Natural Part of Engineering

Seamlessly integrate tolerance stack-up analysis into the product development process and avoid late-stage surprises with early, continuous insight.

Automatic Stack Up Detection

The RD8 Software automatically detects and analyses tolerance stack ups in your mechanical designs.

Simplify Complex 3D Problems

Complicated 3D tolerance stacks are simplified to 1D or 2D scenarios by design optimization.

Keep Full Overview

All parameters and calculations stay connected and transparent. Approve designs with confidence supported by complete linkage.

Tolerance analysis in less than 20 minutes

1. Import

Easily upload your CAD model(s) to RD8 (.STEP files).

User interface screenshot showing a New Project creation form with fields for project name, description, length unit, file upload, and interface definition input.

The iteration feature keeps the project up to date with the latest CAD model. (Can also be used up-front without a CAD model.)

2. Setup

Identify and setup the tolerance stack with our easy-to-use features.

Software interface displaying a 3D model of an assembly with colored parts and an auto-detect paths tool panel on the right.

Worlds first path finder.
1D, 2D, 3D, non-linear stacks.
Built-in3D viewer and infinity canvas.

3. Analyze

Detail and document the tolerance stack with ease. Forecast and analyze results.

Engineering tolerance analysis interface showing dimensions, tolerance values, a Monte Carlo distribution chart, and a colored 2D diagram with three adjacent boxes inside an outer cradle.

Worst Case, RSS, Statistical and Monte Carlo simulations in seconds

Tolerance Stack Up Made Easy

1. Overview

Keep an overview of all calculations in a project.

CAD software interface displaying engineering calculations and a 3D model of an espresso machine.

Our ‘what if’ feature help to predict the effect of changes.

2. Collaborate

Share, sync, update seamlessly.

Software interface screen showing a project titled Example - Espresso Machine with an Add collaborators dialog box to input email, select role as Editor, and add to all iterations option, next to a 3D model of an espresso machine handle on the right.

Cloud based, auto-save, no check-in/check-out, multi-user access.

3. Optimize

Improve predictability through redesign of constraints and geometry of interfaces.

3D CAD model of a rectangular mechanical part with two cylindrical protrusions and color-coded interface analysis overlays.

The RD8 proprietary – world leading – mechanical interface engine will “X-ray” the design and reveal optimization points.

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Two ways to unlock value with RD8 Software

RD8 supports both traditional expert-driven workflows and modern, scalable team workflows. Choose the approach that fits your organization today - and evolve as your engineering process matures.

Centralized Expert Workflow

For the 1-3 specialists who handle tolerance stacks today.

Keep your current setup while replacing spreadsheets with a dedicated tool.
Gain faster, more accurate, and more reliable calculations.
Strengthen documentation and eliminate inconsistencies between projects.
Tolerance analysis software with cross-section
Four people working at desks with multiple computer monitors in a modern office space with large windows and glass partitions.

Scaled Team Workflow

For organizations ready to democratize tolerance stack analysis.

Enable every engineer to run their own tolerance checks.
Remove bottlenecks around a few experts.
Improve collaboration across projects and design stages.

Complete all-in-one Tolerance Analysis software

All features

Stack-up detection
Parameter Sync
Monte Carlo Tolerance Simulation
3D CAD viewer
RSS Tolerance Analysis
Worst case Tolerance Analysis
Contact Surface Visualisation
Non-linear Stack-up Calculations
Sigma, DMPO and Yield calculations
Tolerance Analysis Collaboration
In-app Engineering recommendations (AI)
Tolerance Stack-up Calculator

Ready to bring structure and predictability to your tolerance work?

Book a demo and see if RD8 is the right fit for your engineering team
Talk to an expert engineer to understand real value and ROI.
Get contacted by an RD8 engineer.
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By submitting, you accept RD8's Privacy Policy and Terms of Service.