Effective Tolerance Analysis Software

Say goodbye to tedious Tolerance Analysis in Excel and Powerpoint. RD8's Tolerance Analysis Software is a one-stop-tool, collaborative, and easy to use.

RD8 enable mechanical engineers to build must-not-fail products and reduce production cost by design.

Tolerance stack ups in 1D, 2D, 3D
Linear and non-linear calculations
Fits and Tolerance Calculations
Automated stack-up detection
Multiple calculation methods incl. Monte Carlo Simulation
Live collaboration with Engineering Team

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All-in-One Tool

Tolerance Stack-up Overview

Summary of all calculations. If they pass or fail.
Easy browsing from sheet to sheet, illustration to illustration.

Linked Calculations Sheets

Each calculation sheet is linked to the 3D model and part/assembly parameters.
All documentation in one sheet: Parameters, specification, results, illustration, conclusion.

How-to create a Tolerance Stack-up Calculation in 2 min.

Easy Setup in minutes

Automatic tolerance lookup and comparison of tolerance class.

Automatic stack-up detection

Get instant help to setup tricky tolerance stack-ups and check if chains are unambigious.

2D Canvas and Annotation

Take screenshots directly from your CAD (3D) model into your documentation canvas and link 3D elements to parameters.

Simulating success or failure

Easy switch between different evaluation methods:

Worst Case - for worst case scenarios and part fits.
RSS - Root Sum Square for estimates.
Statistical - for analytical approach.
Monte Carlo - for real life variation simulation of up to million of samples in milliseconds.

Preview Impact of Parameter Change

Easily preview the impact of publishing your parameter changes

"What if" this parameter changes? Instantly check the impact on other calculations.

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See how it works...

X-ray your surfaces

Our technology is built on world-leading interface engine.

Below you see an illustration of two parts - a grey and a purple.
Our 'X-ray' mode lets you inspect functional surfaces between the parts.
In this case almost all functional surfaces are highlighted in orange - indicating overconstraints.

Design surface constraints

Contrary to the other example with an overconstrained design - here's an example with no overconstraints.

Our 'X-ray' and constraint evaluation engine determine that there are no overcontraints and that the part is ideally constrained - indicated by green functional surfaces. The parts are exact constrained.

Live Collaboration

Collaborate real-time with colleagues on linked stack-up calculations and control access rights.

Time-Machine

Create iterations along the early to the late development phase. Track development over time and document decisions.

Why RD8 Is Better Than Other Tolerance Analysis Tools?

Easy-to-Use for Advanced Tolerance Calculations and many parameters

No need for expert training - get started in minutes.

Drag-and-drop interface, automated path finding, 2D sketch-mode, no setup required to get started.

Tolerance analysis software with cross-section

Built for Engineers, Not Analysts

From individual engineers to full R&D orgs - RD8 works across.

Use your own STEP files. Understand results and influence of parameters instantly. No need to be a tolerance wizard.

Live Parameter and Analysis Collaboration Across Teams

Complete tolerance loops 10x faster than with Excel, PowerPoint and traditional CAD.

Work in real time with colleagues. Share stack-ups. Review results and impact across product. No more stale spreadsheets.

Complete all-in-one Tolerance Analysis software

All features

Stack-up detection
Parameter Sync
Monte Carlo Tolerance Simulation
3D CAD viewer
RSS Tolerance Analysis
Worst case Tolerance Analysis
Contact Surface Visualisation
Non-linear Stack-up Calculations
Sigma, DMPO and Yield calculations
Tolerance Analysis Collaboration
In-app Engineering recommendations (AI)
Tolerance Stack-up Calculator

Every feature comes from years of refinement, real projects, and frustrated engineers.

Built From Real Engineering Pain

1D Summarized Transfer Functions
Worst case, RSS, Monte Carlo — pick what fits
Live parametric sensitivity
Real-time results and status as you edit
Built-in illustration builder (no more PowerPoint hacks)
Tolerance pathfinder (auto-detects stacks)
Visualize function severity and DPMO
Set global and local targets
Contextual help center (no manuals needed)

Talk to an expert

A demo tailored for your needs - we can upload your CAD together.
Talk to an expert engineer to understand real value and ROI.
Try for yourself right after the demo - you get the keys to experiment yourself.
Get contacted by an RD8 engineer.

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